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HDHP vs PPO: when the high-deductible plan with an HSA really costs less

✓ TestedWorked example · figures from the tested health plan comparison spreadsheet2026-09-27
health insurancepersonal financesavings

At open enrollment the high-deductible plan usually has the lowest premium and the scariest deductible. Which one costs less depends on three things: how much care you use, how much your employer puts in your HSA, and whether you put money in yourself. Here's one example, worked through with the sample file of our health plan comparison spreadsheet. Every figure comes from the same model, which was checked claim by claim. The plans are examples, not averages: use your own.

The two plans

PPO 500HDHP + HSA
Your premium$180 a month ($2,160 a year)$60 a month ($720 a year)
Deductible$500$3,300
Coinsurance after the deductible20%20%
Out-of-pocket maximum$3,500$6,500
Employer HSA moneynone$750 a year

The person in the example puts $2,000 a year into the HSA and pays 30% in tax on the margin (federal, state and payroll taxes together). Contributions go in before tax, so that saves $600. The $2,000 itself isn't a cost: it stays in the account for future care.

Net cost for the year at every level of care

Net cost = premiums + what you pay for care − the employer's HSA money − the tax saved. Care means the plan's allowed amounts for the year.

Care in the yearPPO 500HDHP + HSACheaper
$0$2,160−$630HDHP by $2,790
$1,000$2,760$370HDHP by $2,390
$2,500$3,060$1,870HDHP by $1,190
$5,000$3,560$3,010HDHP by $550
$10,000$4,560$4,010HDHP by $550
$15,000$5,560$5,010HDHP by $550
$20,000$5,660$5,870PPO by $210
$30,000 or more$5,660$5,870PPO by $210

With no care at all the HDHP comes out $630 ahead: the employer's $750 and the $600 of tax saved are more than its $720 of premiums. The gap shrinks while the HDHP deductible is being paid, then holds at $550 while both plans are in coinsurance. The PPO only becomes cheaper once its out-of-pocket maximum is reached and the HDHP's isn't: above $18,250 of care. In the worst year, the HDHP costs $210 more.

The HSA money is what makes it win

Take the HSA money away and the picture changes. Where the PPO becomes the cheaper plan (and stays cheaper), same plans and premiums:

CaseHDHP net cost at $2,500 of carePPO cheaper above
Employer $750 + you put in $2,000 (30% tax)$1,870$18,250
Same, but a 22% tax rate$2,030$17,450
You put in nothing$2,470$3,237.50
No employer money$2,620$3,050
Neither$3,220$2,300
You put in $3,650 (with the employer's $750, the $4,400 limit)$1,375never: the HDHP costs less even in the worst year ($5,375 vs $5,660)

Without any HSA money, the HDHP is only the cheaper plan up to $2,300 of care a year. So "pick the high-deductible plan" is really two decisions: pick it, and fund the HSA.

And the HMO?

The sample file also has an HMO at $110 a month with a $1,500 deductible, 30% coinsurance and a $5,000 out-of-pocket maximum. Against the PPO alone, it's cheaper up to about $1,900 of care and more expensive above. Against the funded HDHP it never wins in this example: at every level from $0 to $100,000 one of the other two plans costs less.

Checking your own plans

  1. From each plan's summary of benefits, take your share of the premium, the deductible, the coinsurance and the out-of-pocket maximum (for the coverage level you'll be on: self-only or family).
  2. Add the employer's HSA contribution, and what you'd realistically put in yourself. The 2026 limit is $4,400 for self-only coverage and $8,750 for family coverage, including the employer's part, plus $1,000 from age 55.
  3. Estimate this year's care from last year's claims, and check a bad year too. The plan that's cheapest at your usual spending may not be the one you can afford in a bad year.
  4. Check what this model doesn't cover: copays outside the deductible, separate deductibles for each family member, your doctors being in network, and drug coverage.

To run your own plans now, the free health plan cost calculator compares up to three plans at every level of care. Every figure above comes from the sample file of our health plan comparison spreadsheet and the same model, which was checked claim by claim through the year. It's an illustration, not financial, tax or medical advice.